Krupashindu Consulting Engineers in the industry, we offer Bottle Filling Machine such as Automatic Bottle Filling Machine, Semi Automatic Bottle Filling Machine and Bottled Water Filling Machine from India. We are making from 24bpm to 320 bpm.
This is fully automatic Rinsing, Filling and Capping machine. Speed ranges from 30 BPM to 300 BPM. This machine approved from Bureau of Indian Standards and FSSAI
Machine Operation
Infeed Air Conveyor
The empty bottles are loaded manually OR automatically from blow moulding machine feed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck up to the in feed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments.
Infeed Bottle Transfer Rotor
The bottles are transferred to rinse rotor by the infeed bottle transfer rotor. Bottles are held at the neck during transfer.
Rinse Rotor
The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Thus we have NO BOTTLE – NO RINSE. Bottles are washed for up to three seconds each, before draining (for removal of residual water) and up righting for transfer to the filling rotor. The rinsing medium is generally product water.
Filling Rotor
The internationally accepted and approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill tank level is regulated automatically by a PLC controlled electronic probe.
Cap Picking Rotor
After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor, the bottles neck are picking up caps. With NO BOTTLE NO CAP arrangement is there.
Automatic Cap Elevator
Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator column. The caps are elevated/oriented and they are diverted into the cap chute leading to the filling machine. The operation of the elevator is controlled automatically by a control panel mounted sensors, stops the cap elevator automatically once the chute gets filled to capacity and restarts it on the caps get consumed.
Outfeed Slat Conveyor
Bottles after the completion of the rinse – fill- seal cycle are discharged on to the outfeed SS304 slat conveyor. The bottles are visually inspected against fluorescent background light for detection of particles bottles. Mounted on the inspection lamp. Also the bottles are counted with the help of a sensor which gives digital count on the control panel indicating finished bottles. Put neck and body sleeve manually on line conveyor. Bottle will pass through Heat shrink tunnel gets labeled. There after the bottle are picked up manually for cartooning. After which the finished bottles are picked up manually for cartooning.
Electrical Control Panel
The panel has superior quality control devices with variable speed AC Drive for regulation of operating speed during production. All electrical motors are protected individually by Overload Thermal Relays for safety. The Main MCB has inbuilt ELCB which safeguards against live contact externally. The panel clearly marked cam switches indicating functions for ease of operation. A Detachable remote control device is provided for facilitating maintenance and brief test runs.
1) Main Motor 1.5 H.P1440 RPM :- Siemens / Crompton
2) Capper Motor 0.25 H.P :- Bonfilogi or Rotomotive or Crompton
3) Gear Box :- Elecon Make
4) Cap Feeder 0.25 H.P :- Bonfilogi or Rotomotive or Crompton
5) Conveyor Motor 0.25 H.P :- Bonfilogi or Rotomotive or Crompton
6) Switch Gear :- Siemens
7) PLC :- Selectron Make
8) Relay Card 230 V AC :- Omron
9) Material of Constructions :- SS 304 & Contact part SS316
10) Bearing – :- S.K.F.
11) Machine Weight :- 1.2 Ton
12) Accessories Weight :- 800 Kg
Acessories Of Machine
1. Infeed Air Conveyor : 8 Feet Adjustable upto 100mm
2. Out Slat Conveyor : 20 Feet Adjustable upto 100mm
3. Inspection Screen : 2 Feet Length 18” Width With Emergency Stop Switches.
4. Cap Elavator : Ground Mounted Hopper Storage Capacity 1500 Caps.
Special Features Of Machine
1. MACHINE SAFETY AND MAINTAINANCE
• Machine over load protection with mechanical clutch +VFD (variable Frequency Drive) Protection
• Oil Central Lubrication Systems
• Instruction Manual & Indications Systems
• Programmable Logic Controls PLC
• Cap Hopper Elevator type & having capacity of 1500 caps at a time
2. PRODUCT SAFETY AND HYGINE
• In feed air blower conveyor SS 304 Air Filter
• Air coveyor with UV light
• Bottle Catching & all star wheels below the neck only
• Rinsing Water pressure Interlock
• Filling Water Tank low & High Level Inter lock
• Bottle Filling Level Set with Mechanical vent tube
• Cap feeder Cap empty single
• Capper torrent adjustment
3. MANUFACTURING SETUP
• All Machine parts With CNC Made
• All material of construction SS 304
• Contact parts SS 316
• All machine control by programmable logic control PLC
• Out Conveyor SS 304 , conveyor belt also SS 304
Overload Protection
1) Over load protection : Mechanical as well as Electrical Over load protection.
2) Rinsing : Pressure Inter lock ( If Rinsing water pressure is low machine gives indication and machine will gets stop)
3) Filling : Filling tank level sensor ( If machine filling tank level is high filling pump will get automatically stop and If machine filling tank low machine gives indication and machine will gets stop.
4) Capping : Cap feeder :- If cap chute is full cap feeder gets automatically stop and If cap feeder is Empty machine gives indication and machine will gets stop.
Our in-depth knowledge and industrial expertise enable us to offer a distinguished range of Automatic Bottle Filling Machine. Following industry defined guidelines, our competent professionals manufacture the filling machine by using contemporary machines, latest technology and prime grade basic material. In order to ensure quality, the filling machine is meticulously tested upon a series of parameters. In tune with clients' diverse requirements, we offer this filling machine in a wide range of specifications.
Our in-depth knowledge and industrial expertise enable us to offer a distinguished range of Automatic Bottle Filling Machine. Following industry defined guidelines, our competent professionals manufacture the filling machine by using contemporary machines, latest technology and prime grade basic material. In order to ensure quality, the filling machine is meticulously tested upon a series of parameters. In tune with clients' diverse requirements, we offer this filling machine in a wide range of specifications.
Under the strict supervision of our experienced professionals, we are offering an innovative collection of Semi Automatic Bottle Filling Machine. Our deft professionals manufacture these filling machines by making use of high-grade raw material and high-end technology so as to maintain the set industry standards. To make a flawless dispatch from our end, our provided machine is meticulously inspected by our quality inspectors against several parameters. These filling machines are broadly acknowledged by our clients for their easy installation and sturdiness.
Riding on unfathomable volumes of industrial expertise, we are offering an excellent range of Bottled Water Filling Machine. Our provided range is availed in a variety of dimensions and other such specifications to choose from. The provided filling machine is accurately designed at our highly advanced manufacturing unit following industry defined guidelines. The provided filling machine can also be availed from us at the industry leading prices.
Imported electrical, switches, contactors
